Hard Gear Shifting in Manual Transmission

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Hard Gear Shifting in Manual Transmission

Many Hyundai Santro owners report that the gears become hard, especially when shifting from 1st to 2nd gear o r while engaging reverse gear. The problem usually appears during cold starts o r after prolonged use in city traffic. Drivers often experience a grinding sound o r resistance when moving the gear lever. What could be the causes of this issue, and how can it be diagnosed o r fixed?

Talha Kyanii asked on 04 Dec 2025 11:26:15 am

1 Answer

12 views |

Gari Master - on 04 Dec 2025 11:28:21 am

Possible Causes:

Worn o r dry clutch cable very common in Santro

Gear linkage misalignment

Low o r old transmission oil

Worn clutch pressure plate

Damaged synchronizers synchro rings in the gearbox

Solutions:

Check and lubricate/replace the clutch cable.
Santro clutch cables often stiffen due to dust and heat.

Inspect gear linkage bushings and adjust if misaligned.

Replace the transmission oil recommended every 40,000–50,000 km.

If the issue persists, check clutch plate and pressure plate for wear.